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82 Dan Pienaar Drive, 4216

Vibration analysis

Vibration trend analysis will be applied to all measurements to determine the rate of condition change and fault prevalence of each machine. This will give early warnings of impending failures and their causes. Signal analysis will be applied to determine the source of the anomaly.


Thermal analysis

Thermography is used to scan for defective components or plant related issues. It could indicate electrical problems, blockages or poor insulation,  mechanical wear or issues on cooling systems. Building inspection can reveal hidden leaks and poor insulation.

Field balancing

The balancing of all rotating equipment will increase life expectancy of equipment and will result in lower operating cost. The reduction in vibration levels can also improve product quality in factories. Field balancing eliminates the need to send equipment to suppliers and reduces the down time.

laser alignment

The purpose of alignment is to reduce vibration and minimize wear by reducing dynamic forces at mechanical joints and decreasing bearing strain. The alignment technician will check for any soft foot condition that will cause structural deformation during operation.

Oil analysis

Trend Analysis will be applied to all captured oil samples to determine the rate of condition change on each component. Analysis of oil will indicate issue related to filtration, cooling and component wear indicating the source of the contamination.

Equipment Specific Solutions

Auditing and establishing condition monitoring programs is part of the services that we offer our clients. The experience gained over the years on various industries and collaborations with leading condition monitoring equipment

manufacturers have put us in the position to offer a comprehensive set of

problem-specific and equipment-specific solutions.

MCA

Motor Current Analysis (MCA) is a predictive maintenance technique that evaluates the electrical condition and performance of electric motors by analysing current and voltage signals. It helps detect electrical and mechanical faults without requiring direct access to internal motor components.


Ultrasonic testing

A condition monitoring technique that uses high-frequency sound waves to detect abnormalities in mechanical and electrical equipment. It can identify issues such as bearing defects, lubrication problems, air and gas leaks, steam trap failures, and electrical discharge long before they become critical.

Thickness Testing

Thickness Testing is a non-destructive testing (NDT) method that uses ultrasonic technology to measure the thickness of materials such as pipes, tanks, vessels, and structural components without causing damage. It is commonly used to assess material loss due to corrosion, erosion, or wear.

NDT

Non-destructive testing (NDT) is a method used to inspect welds and structural components for cracks, defects, discontinuities, and other imperfections that could affect their integrity and performance. Common techniques include Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), Dye Penetrant Testing (DPT), and Visual Inspection.

Site audits

Condition Monitoring Program Audit is a structured evaluation of an organization's condition monitoring activities, technologies, procedures, and reporting processes to determine their effectiveness in detecting equipment faults and supporting predictive maintenance objectives.

ODS

Operational Deflection Shape (ODS) Testing is a vibration analysis technique used to visualize and measure how a machine, structure, or component moves and vibrates during normal operating conditions. The primary purpose of ODS testing is to understand the dynamic behaviour of equipment and structures under real operating conditions.

Industries we serve

Barrick is a sector-leading gold and copper producer. Their portfolio spans the world’s most prolific gold and copper districts and is focused on high-margin, long-life assets.

They have been providing visitors with a world-class cableway experience when accessing Table Mountain. As the Table Mountain Aerial Cableway Company, they operate in a National Park and World Heritage Site. 

Minopex is a specialist in the field of outsourced operation and maintenance (O&M) of mineral-processing facilities in the coal, platinum, chromite and diamond industries. It is internationally acknowledged for its quality service and high standards.

The world's leading diamond company, with unrivalled expertise in the exploration, mining and marketing of rough diamonds driving it forward since 1888.

Mondi is a leader in sustainable packaging and paper providing a breadth of expertise and track record of innovation that means they can help customers.

The Langer Heinrich Mine is a large open pit mine located in the western part of Namibia in the Erongo Region. Langer Heinrich represents one of the largest uranium reserves in Namibia.

AB InBev's South African breweries, known for producing some of Mzansi's most popular beers such as Castle Lager and Black Label.

FLS are a company committed to shaping the future of the mining industry. For over 140 years, we have been at the forefront of innovation, delivering full flowsheet technology and services that drive efficiency and sustainability.

The Royal Eswatini Sugar Corporation Limited (RES Corporation), located in the north-eastern lowveld is one of the largest companies in Eswatini.

Dynamic Marine Survey & Solutions is a world class company providing local and international technical solutions for the offshore oil and gas industry.

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